J. Mike Rollins (Sparky) [rollins@wfu.edu]
  CISSP, GIAC GPEN
Hyperbola New
My Cats New
Kitty New
Mike is on
  LinkedIn
  FaceBook
BackYardGreen.Net
HappyPiDay.com
Green Cycle Design Group
CamoTruck.Net
  Resume  
  My Stuff  
  Art  
  My Truck  
  People  
Electronics
   AC Inverter
   Taz (My EV)
   Ethernet
   PIC Switch
   LM3524 Motor Control
   Microcontroller
   PWM and MOSFET
   SMP with 317
   Power Supply
   Function Gen
   Simulator: Zener
   Charge Controller
   IR Audio
   PWM with 555
   Solar
      Truck
      Tracker 1
      Tracker 2
      Tracker 3
   Entertainment Center
   BLDC
   GPS & WD-C2401P
Jacob's Ladder
Scripts
Math
Notes
My House
My Cars
My Cats New
My Jokes
Pi Poetry
pumpkin
Toro Mower
Development
Speed of a Piston
Not a Pipe
Linux
















Tracker 1

Nov 21, 2009

I setup an experiment last year to observe the charging of a battery from a solar panel. I setup a device to measure the light intensity, the voltage of the battery and a few other parameters. The data was logged and then graphed. I had quite a few bugs in the system, but the one thing that was evident is that direct sunlight makes a huge difference.

Many sites on the Internet that indicate a solar tracking system increases performance by 40%. I found quite a few schematics for solar trackers on the Internet. The basic tracking system attempts to maintain a balance between two light sensitive resistors.

Some of the designs I found are quite powerful. Here is an example of a solar tracker using a Arduino. The Arduino is a prototyping platform based on an Atmel Microcontroller.

The BEAM project describes a simple design called a BEAM Head. This design is a combination of science and art. I will definitely explore this idea later on.

I also found many examples using OP Amps. I had never used OP Amps, so I thought this would be a good time to get acquainted with them.

The basic idea is to keep the voltage drop the same across the photoresistors. However, it is easy to get into a cycle where the system repeatedly over compensates. I found this jittering jittering system on youtube. To prevent this jitter, I decided to implement a type of hysteresis to produce a buffer region where the motor would be off. The design given here includes this feature.

click to enlarge/reduce
I found it difficult to attain an accurate tracker that was free of jitter. In low light conditions, I can use a 1M Ohm resistor to attain a fairly good system. When I take the system outside, I found I needed a 10M Ohm resistor to attain an accurate system. At this point, I wonder if the hysteresis is providing any effect at all. Here is a link to a rough simulation of this circuit. The sliders on the right ("Top" and "Bottom") simulate the two photo resistors. My next plan will be the BEAM design or a microcontroller based system.

Here are the moving parts. The motor and gear assembly come from an broken printer that someone gave me. I like old printers. I found that they contain a good collection motors and gears. The head is made from part of an old flag pole, scrap generic circuit boards and a wire spool. Two photoresistors mounted to the circuit board measure the light levels. The band connecting the spool to the gears is also from the printer. I cut it to length and sewed it together.

On the back of the motor is an interrupt sensor that can be used to determine the number of "step" the motor turns. I have ideas about possibly using this with a Microcontroller.

click to enlarge/reduce
click to enlarge/reduce

Here is a video of the system. In this video, I turn on and off a light on the cabinet.